在(zai)環(huan)保政策(ce)推(tui)動和(he)物流行業自(zi)動(dong)化升(sheng)級(ji)的雙(shuang)重作(zuo)用(yong)下,電(dian)動(dong)叉(cha)車憑借零排放(fang)、低(di)噪(zao)音(yin)、易(yi)維護(hu)等(deng)優勢(shi),在(zai)倉儲(chu)、物流等(deng)場(chang)景中得(de)到廣(guang)泛應(ying)用(yong)。然(ran)而(er),當(dang)電(dian)動(dong)叉(cha)車應用(yong)於(yu)冷(leng)鏈物流的冷(leng)庫、北(bei)方冬季的戶外倉庫(ku)等(deng)低(di)溫(wen)環(huan)境時(shi),電(dian)機(ji)性能會顯著下降,導致叉(cha)車作(zuo)業效(xiao)率(lv)降低(di)、續(xu)航裏(li)程(cheng)縮(suo)短,甚(shen)至出(chu)現(xian)故(gu)障停(ting)機(ji),嚴重(zhong)影(ying)響(xiang)正(zheng)常(chang)生產(chan)作(zuo)業。因此(ci),探(tan)索電(dian)動(dong)叉(cha)車電(dian)機(ji)在(zai)低(di)溫(wen)環(huan)境下的適(shi)配(pei)策略(lve),實(shi)現(xian)低(di)溫(wen)適(shi)配(pei)與有(you)效(xiao)作(zuo)業的平(ping)衡(heng),成(cheng)為當(dang)前(qian)電(dian)動(dong)叉(cha)車行業待解決的重(zhong)要(yao)問(wen)題。
壹(yi)、低(di)溫(wen)環(huan)境對(dui)電(dian)動(dong)叉(cha)車電(dian)機(ji)的影(ying)響(xiang)
(壹(yi))電(dian)機(ji)材(cai)料性能劣(lie)化(hua)
1.永磁體(ti)退磁(ci)風(feng)險(xian)增加:永磁同(tong)步電(dian)機(ji)是電(dian)動(dong)叉(cha)車電(dian)機(ji)常(chang)用(yong)的電(dian)機(ji)類(lei)型,其永磁體(ti)材(cai)料在(zai)低(di)溫(wen)環(huan)境下磁(ci)性能會發(fa)生(sheng)變(bian)化(hua)。當(dang)溫度(du)降低(di)到(dao)壹定(ding)程(cheng)度(du)時(shi),永磁體(ti)的剩磁和(he)矯(jiao)頑力會下降,導致電(dian)機(ji)輸(shu)出(chu)轉矩減小,影(ying)響(xiang)叉(cha)車的負載能力和(he)爬(pa)坡(po)性能。
2.繞組(zu)電(dian)阻(zu)較(jiao)大:低(di)溫(wen)會使(shi)電(dian)機(ji)繞組(zu)的電(dian)阻(zu)值(zhi)較(jiao)大,根據(ju)歐姆定(ding)律(lv),在(zai)電(dian)壓不變(bian)的情況下,電(dian)動(dong)叉(cha)車電(dian)機(ji)繞組(zu)電(dian)流會減小,從而導致電(dian)機(ji)輸(shu)出(chu)功(gong)率(lv)降低(di)。同(tong)時,電(dian)阻(zu)較(jiao)大還會增加電(dian)機(ji)的銅(tong)損,降低(di)電(dian)機(ji)效(xiao)率(lv),使(shi)電(dian)機(ji)發(fa)熱(re)加劇。
3.絕(jue)緣材(cai)料性能下降:電(dian)機(ji)絕(jue)緣材(cai)料在(zai)低(di)溫(wen)下會變脆(cui),機(ji)械(xie)強(qiang)度(du)降低(di),容(rong)易出(chu)現(xian)裂紋(wen)和(he)破(po)損,導致絕(jue)緣性能下降,增加電(dian)機(ji)短路和(he)漏(lou)電(dian)的風(feng)險(xian),嚴重(zhong)影(ying)響(xiang)電(dian)機(ji)的安(an)全(quan)性和(he)可靠(kao)性。
(二(er))控制(zhi)策略失(shi)效(xiao)風(feng)險(xian)
1.傳(chuan)感(gan)器(qi)精度(du)降低(di):電(dian)動(dong)叉(cha)車電(dian)機(ji)的控(kong)制(zhi)依賴於(yu)多(duo)種傳(chuan)感(gan)器(qi),如(ru)溫(wen)度(du)傳(chuan)感(gan)器(qi)、速(su)度(du)傳(chuan)感(gan)器(qi)、位置傳(chuan)感(gan)器(qi)等(deng)。在(zai)低(di)溫(wen)環(huan)境下,傳(chuan)感(gan)器(qi)的靈(ling)敏度(du)和(he)精度(du)會下降,導致控(kong)制(zhi)系(xi)統獲取(qu)的電(dian)機(ji)運行狀態(tai)信(xin)息不準確,從而影(ying)響(xiang)控(kong)制(zhi)策略的實(shi)施(shi)效(xiao)果,使(shi)電(dian)機(ji)無(wu)法在狀態下運行。
2.算法適(shi)應性變差(cha):現(xian)有(you)的電(dian)機(ji)控(kong)制(zhi)算法大多是基於(yu)常(chang)溫環(huan)境設計(ji)的,在(zai)低(di)溫(wen)環(huan)境下,電(dian)機(ji)的動(dong)態(tai)特性和(he)參數(shu)會發(fa)生(sheng)顯(xian)著(zhu)變(bian)化,原有(you)的控(kong)制(zhi)算法可能無(wu)法及時(shi)適(shi)應這(zhe)些(xie)變化(hua),導致電(dian)機(ji)控(kong)制(zhi)不穩定(ding),出(chu)現(xian)轉速(su)波(bo)動、轉矩脈動(dong)等(deng)問(wen)題,影(ying)響(xiang)叉(cha)車的作(zuo)業精度(du)和(he)效(xiao)率(lv)。
低(di)溫(wen)環(huan)境對(dui)電(dian)動(dong)叉(cha)車電(dian)機(ji)的性能產(chan)生(sheng)了多方(fang)面的影(ying)響(xiang),制(zhi)約(yue)了電(dian)動(dong)叉(cha)車在低(di)溫(wen)環(huan)境下的有(you)效(xiao)作(zuo)業。通過電(dian)機(ji)材(cai)料創新(xin)與優化、控(kong)制(zhi)策略智(zhi)能升(sheng)級(ji)、熱(re)管(guan)理(li)系(xi)統改(gai)進與優化以(yi)及潤(run)滑(hua)與密封技(ji)術(shu)升(sheng)級(ji)等(deng)策(ce)略(lve),可以實(shi)現(xian)電(dian)動(dong)叉(cha)車電(dian)機(ji)在(zai)低(di)溫(wen)環(huan)境下的適(shi)配(pei)與有(you)效(xiao)作(zuo)業的平(ping)衡(heng)。未(wei)來(lai),隨(sui)著(zhe)科技(ji)的不(bu)斷(duan)進步,電(dian)動(dong)叉(cha)車電(dian)機(ji)在(zai)低(di)溫(wen)環(huan)境下的性能將(jiang)進(jin)壹(yi)步提升(sheng),有(you)望(wang)在更廣泛的低(di)溫(wen)場景中得(de)到應(ying)用(yong),為(wei)冷(leng)鏈物流、北(bei)方冬季倉儲(chu)等(deng)行業的發(fa)展(zhan)提供更有(you)力的支(zhi)持。同(tong)時(shi),行業應加強產(chan)學研(yan)合(he)作(zuo),加大對低(di)溫(wen)電(dian)機(ji)技(ji)術(shu)的研(yan)發(fa)投入,推(tui)動電(dian)動(dong)叉(cha)車行業向更高水(shui)平(ping)發(fa)展(zhan)。